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The process can be applied to a wide variety of metals,
both ferrous and non-ferrous Flux-Cored Arc Welding (FCAW):
Related to GMAW, it uses similar equipment but uses wire
consisting of a steel electrode surrounding a powder fill
material. This cored wire is more expensive than the
standard solid wire and can
generate
slag, but it permits even higher welding speed and greater
metal penetration Gas Tungsten Arc Welding (GTAW): Tungsten
inert gas (TIG) welding is a manual welding process that
uses a tungsten electrode, an inert or semi-inert gas
mixture, and a separate filler material. Especially useful
for welding thin materials, this method is characterized by
a stable arc and high quality welds, but it requires
significant operator skill and can only be accomplished at
relatively low speeds. GTAW can be used on nearly all
weldable metals, though it is most often applied to
stainless steel and light metals.
Spot Welding: A resistance welding method used to join
overlapping metal sheets of up to 3 mm thick. Two electrodes
are simultaneously used to clamp the metal sheets together
and to pass current through the sheets. The advantages of
the method include efficient energy use, limited work piece
deformation, and no required filler materials. Weld strength
is significantly lower than with other welding methods,
making the process suitable for only certain applications on
ferrous metals.
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